Modeling width of Weld in SAW with Adding Nano Material

Authors

  • Hasan Kheradmandan Islamic Azad University, Hamedan Branch
  • Farzan Barati Islamic Azad University, Hamedan Branch

DOI:

https://doi.org/10.24200/jrset.vol5iss02pp1-7

Abstract

One of the important methods of welding is submerged arc welding. Special features of this method give it an important position among other ways. Prediction the mechanical features of materials in welding zone is known as an important subjects in mechanical science. As the quality of welding has a direct relation with mechanical properties of materials, studying and predicting the factor of quality is very important. Certainly bead width is one of the effective factors because it shows chemical effects and metallurgical structures and micro structures. The most important property of this research is representing an empirical formula with high accuracy for modeling the bead width as an factor of quality of welding in submerged arc welding in which the input factors of arc voltage, current, nozzle to plate distant, welding speed, and the thickness of ZnO Nano particles. On this research central composite rotatable matrix method is used in five level-five factor.  For achieving this empirical formula with high accuracy RSM is used. 

References

Gunaraj V, Murugan N. Application of response surface methodology for predicting weld bead quality in submerged arc welding of pipes. J Mater Process Technol , 1999, 88:266–275

Menaka M, Vasudevan M, Venkatraman B & Baldev Raj, Estimating bead width and depth of penetration during welding by infrared thermal imaging, Insight – Non-Destructive Test Condition Monitor , 2005, 47 , 792-798.

Gunaraj V, Murugan N. Prediction and optimization of weld bead volume for the submerged arc process—2000, part 1.Weld J 79:286–294

Murugan N, Parmar RS Effects of MIG process parameters on the geometry of the bead in the automatic surfacing of stainless steel. J Mater Process Technol, 1994, 41:381–398.

Aghakhani M, Mahdipour Jalilian M, Karami A, Hayati E, Mahdipour Jalilian M. Prediction of weld bead width in GMAW process using fuzzy logic: 16th International Conference on the Joining of Materials JOM, 7 May, 10-13 , Sankt Helene Centre, Tisvildeleje, Denmark, 2011.

Macwan DP, Dave PN, Chaturvedi S. A review on nano-TiO2 sol-gel type syntheses and its applications. J Mater Sci, 2011, 46:3669–3686

Chen B, Han F, Huang Y, Lu K, Liu Y, Li L. Influence of Nano scale marble (calcium carbonate CaCO3) on properties of D600 R surfacing electrode. Weld J , 2009, 88:99–103

Pal TK, Maity UK . Effect of Nano size TiO2 particles on mechanical properties of AWS E 11018M type electrode. Mater Sci Appl , 2011, 2:1285–1292.

Published

2019-09-13

Issue

Section

Articles